Adjusting the Vespa carburetor: Instructions, jetting table and professional tips

Adjusting the carburetor on the Vespa - here's how


VESPA - CARBURETOR

The choice of carburetor size has a considerable influence on the performance and characteristics of the engine. Useful carburetor sizes range from 19 mm to 35 mm. In addition to the experience of other mechanics, there are also formulas or tables for determining the required carburetor size. This is largely determined by engine speed and cubic capacity:

Formula for determining the carburetor

d = k * Vh * n


  • d = carburetor diameter (mm)
  • Vh = displacement (liters)
  • n = max. engine speed (1/min.)
  • k = factor (empirical, approx. 0.7 to 0.8 for scooter engines)
Vespa Vergaser Einstellen


VESPA - ADJUSTING THE CARBURETOR

Many engine failures are caused by poorly tuned engines. Critical factors are compression, squish, ignition and carburetor adjustment. The correct carburetor setup is not as simple as the ignition timing and is not as easy to control. Our jetting tips table will help you to find an initial point of reference.


CARBURE

Modern synthetic oils make it difficult to interpret the spark plug pattern. However, the spark plug can be used as a rough indicator after a full throttle run.

  • Grayish/snow-white: Combustion too hot - do not continue to operate the engine! Risk of sticking or a hole in the piston.
  • Black/sooty: Indicates too rich a tuning or too high an oil content.
  • Fawn: Optimum spark plug pattern.


OPERATING TIPS

So that you don't have to start from scratch when setting up your carburetor, we have put together a small overview of carburetor setups that work well. You should use this as a guide to get the engine running. Then you should make it richer from range to range and then jetting down. No guarantee!

Cylinder Carburetor Main jet Secondary jet Mixing tube Needle
Vespa Smallframe 75 ccm SHB 16/10 55-60
Vespa Smallframe 75 ccm SHB 16/16 68-75
Vespa Smallframe 75 ccm SHB 19/19 75-82
Vespa Smallframe 85 ccm SHB 19/19 75-82
Vespa Smallframe 110 ccm SHB 19/19 82-88
Polini 130 PHBL 24/25 85-98
D.R. 133 SHB 19/19 85-90
Malossi 136 PHBL 24/25 98-115
D.R. 135 SI 20/20 102 (TÜV)
D.R. 135 SI 24/24 112-115
D.R. 177 SI 24/24 108-112
D.R. 177 PHBH 30 112-118
D.R. 177 PHBH 30 105-120 50-60 AV262 X2
Malossi 139 SI 20/20 112 (TÜV)
Malossi 139 SI 24/24 100-110
Malossi 166 SI 24/24 125-130
Malossi 166 PHBH 30 125-135
Malossi 166 TMX 30 350 17,5 std. hd.
Malossi 210 Dell'Orto 28 128-138 50-56 AV266
Malossi 210 Mikuni 30 300-330 20-27,5 fixed 5EL68
Polini 177 SI 24/24 120-125
Polini 177 PHBH 30 125-130
Pinasco 177 SI 20/20 108-112
Pinasco 177 SI 24/24 118-122
Pinasco 177 PHBH 30 138-150 52-55 AV262 X3
Pinasco 213 SI 24/24 125-130 55/160 or 52/140 BE3 190 or 160
T5 Polini 152 SI 24/24 112-120
T5 Malossi 172 SI 24/24 115-120
T5 Malossi 172 PHBH 30 125-130



FAQ: Frequently asked questions about carburetor adjustment

How do I set the idle throttle correctly?

The idle throttle is set when the engine is warm. First screw in the idle mixture screw (often on the side) completely and then unscrew it approx. 1.5 turns (basic setting). Then use the idle throttle screw (top, lifts the slider) to set the speed so that the engine runs smoothly and does not stall. Now use the mixture screw to find the point of maximum speed and then correct it back to normal level with the idle speed screw.


What does "four-stroke" mean?

When a 2-stroke engine "four-strokes", it does not ignite at every revolution. The noise sounds stuttering or bubbling (similar to a 4-stroke). This is usually a sign that the engine is running too rich in this area (too much fuel, too little air).


What are the symptoms of a lean setting?

An engine that is too lean (too much air, too little gasoline) gets hot and dangerous! Symptoms are

  • Engine revs up at idle speed and is slow to come down again.
  • Bright/white spark plug pattern.
  • Performance gap when the gas is opened up quickly (Mööööp noise).
  • Ringing or rattling at full load.


How do I proceed when jetting off?

Safety first: Always start with a main jet that is too large (rich). The engine will stutter and not turn over. Now gradually reduce the jet size until the engine revs cleanly and runs smoothly at full throttle. This will prevent sticking due to a too lean initial setting.


What role does the air filter play?

A decisive one! A sports air filter or omitting the filter allows significantly more air through. The carburetor must then be sprayed with more air (larger main jet), otherwise there is a risk of engine damage due to leaning. Holes in the air filter box (a popular tuning option in the past) also require the jetting to be adjusted.

Autor
Thomas Kuhnen