BFA Item number: BFA165CAC
BFA

BFA/FRT 165 cc High-End Tuning Cylinder for Vespa Small Frame 80–125 cc – Ø64 mm, 51 mm stroke, 105 mm connecting rod, direct intake with diaphragm and 3-piece exhaust.

Key Specifications for the BFA FRT 165 cc Cylinder

Engine Type: Vespa Smallframe 80–125 cc
Displacement Class: 165 cc
Bore / Stroke: Ø64 mm / 51 mm
Connecting rod length: 105 mm
Cylinder: Aluminum, 5-port
Piston: 1 piston ring, piston pin Ø15 mm
Intake: Direct intake with diaphragm
Exhaust: 3-piece
Spark plug: central, NGK B9ES recommended
Ignition timing: recommended 18° before TDC
979,00 €*
available immediately
Shipping weight 1,5 kg

BFA/FRT 165 cc cylinder – Ø64 mm, 51 mm stroke, diaphragm intake

The BFA/FRT 165 cc brings the high-displacement BFA/FRT small-frame concept to a more compact displacement class. With a 64 mm bore, 51 mm stroke, and 105 mm connecting rod length, this powerful direct-intake cylinder is designed for Vespa Smallframe engines in the 80 to 125 cc range.

An aluminum cylinder, five transfer ports, a three-piece exhaust port, and the included diaphragm form the basis for a performance-oriented yet versatile engine configuration. The cylinder head is included in the package, and the spark plug is centrally located in the combustion chamber.

165 ccm Ø64 mm 51 mm stroke 105 mm connecting rod 5 over-flow ports 3-piece exhaust Direct-inlet diaphragm

Key Features

165-cm³ class: plenty of displacement for powerful small-frame engines
Ø64 mm bore: high-volume cylinder design
51 mm stroke: matched to the 165-cm³ version
105 mm connecting rod: crankshaft geometry optimized for this cylinder version
Direct intake: Fuel-air mixture fed directly into the cylinder via a diaphragm
3-piece exhaust port: main exhaust port with additional exhaust windows
Central spark plug: symmetrical position in the cylinder head

165 ccm for Vespa Smallframe 80–125cc

The 165-cm³ version is designed for Vespa Smallframe engines in the 80- to 125-cc class. Compared to classic Smallframe cylinders, it offers significantly more displacement and thus provides an excellent foundation for high-torque and high-performance engine designs.

As is typical with large-displacement Smallframe cylinders, the engine case, cylinder mount, transfer port, and crankshaft clearance must be compatible with the chosen configuration. Suitable BFA engine cases can be used as a base; alternatively, depending on the version, VMC engine cases or appropriately modified original Piaggio small-frame cases can also be used.

51 mm stroke and 105 mm connecting rod

The 165-cm³ version is designed for a crankshaft with a 51-mm stroke and a 105-mm connecting rod length. This combination is part of the specific geometry of the 165-cc cylinder and distinguishes it from the 180-cc version, which has a longer stroke and a longer connecting rod.

Crankshaft Geometry 165 ccm

Stroke: 51 mm
Connectingrod length: 105 mm
Piston pin: Ø15 mm
Important: Check piston position, compression edge, and free movement during engine assembly

Five overflow ports and direct intake

The aluminum cylinder features five overflow channels. Intake occurs directly through a diaphragm into the cylinder and is therefore independent of a conventional rotary valve control mechanism in the engine housing.

The intake manifold and diaphragm are included in the scope of delivery. This means that the essential intake components required for assembly are already available and compatible with the cylinder.

3-piece exhaust

The 165-cm³ version features a three-part exhaust. In addition to the central main exhaust port, additional exhaust ports provide a larger effective exhaust area.

This design enables a performance-oriented configuration without having to rely solely on an extremely wide main exhaust port.

Aluminum Cylinder

The cylinder is made of aluminum. The material’s low weight and good thermal conductivity are important design advantages, particularly for high-performance air-cooled two-stroke engines.

Piston with a single piston ring

The piston operates with a single piston ring and a 15 mm diameter piston pin. The single-ring design reduces the friction surface and is typical of performance-oriented cylinder designs.

Central Spark Plug Seat

The spark plug is centrally located in the cylinder head. An NGK B9ES spark plug is recommended.

Recommended spark plugNGK B9ES
Recommended ignition timing18° before TDC

Compatible engine cases

For the BFA/FRT 165, a compatible BFA engine case is the ideal foundation. Alternatively, depending on the configuration, the cylinder can also be combined with a VMC engine case or a suitably modified original Piaggio Smallframe engine case.

Check before installation

Check that the cylinder mounting has sufficient diameter and depth
Align the overflow port on the cylinder with the one on the housing
Check crankshaft free play with a 51-mm stroke
Measure the piston position and compression edge after assembly
Check the intake manifold, diaphragm, and carburetor for proper, tension-free installation

Technical Data

ManufacturerBFA Motori / FRT Racing
Engine TypeVespa Smallframe 80–125 cc
Displacement Class165 cc
MaterialAluminum
BoreØ64 mm
Stroke51 mm
Connecting rod length105 mm
Piston rings1
Piston pinØ15 mm
Overflow valve5
InletDirect inlet with diaphragm
Outlet3-piece
Cylinder headIncluded
Spark plug positionCenter
Recommended spark plugNGK B9ES
Recommended ignition timing18° before TDC

Scope of delivery

BFA/FRT aluminum cylinder, Ø64 mm
Piston with one piston ring
Piston pin Ø15 mm and associated components
Cylinder head
Diaphragm
Intake manifold

Note on intended use

The BFA/FRT 165 is a high-performance tuning cylinder. The cylinder kit does not include general approval for use on public roads; applicable regulations and the possibility of individual approval must be verified prior to use.

Conclusion

The BFA/FRT 165 is the more compact version of the high-displacement BFA/FRT Smallframe concept. With a 64 mm bore, 51 mm stroke, and 105 mm connecting rod, it combines a large displacement with a cylinder architecture clearly designed for performance.

Five over-the-top valves, direct intake with a diaphragm, and the three-piece exhaust system create an interesting foundation for powerful street, touring, and sport engines. Matching BFA engine cases serve as the obvious foundation; alternatively, VMC cases or appropriately prepared original Piaggio cases can also be used.

FAQ on the BFA/FRT 165 cc

The cylinder is designed for Vespa small-frame engines in the 80- to 125-cc class.
The 165-cc version is designed for a 51-mm stroke and a 105-mm connecting rod length. The piston pin has a diameter of 15 mm.
The 165-cm³ version features a three-part exhaust system with a central main exhaust port and additional exhaust ports.
Yes. The diaphragm and intake manifold are included.
We recommend an NGK B9ES spark plug and an ignition timing of 18° before TDC.
Compatible BFA engine cases are the obvious choice. Alternatively, depending on the setup, VMC engine cases or appropriately modified original Piaggio Smallframe cases can also be used.
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